Our support to automotive industry spans broad range of sub-systems. We have been part of
multiple
programs
and supported our customers in a range of engineering design and development br
activities such as those listed
below:
Powertrain and Engine:
- Design layout, 3D CAD Modelling and 2D manufacturing and assembly drawings for engine components
such as
Cylinder block, Cylinder head, Exhaust Manifold, Turbocharger Casings, Power Cylinder,
Drive
train,
etc
- Concept and detailed design for performance and structural integrity of engine sub-systems such
as
Lube
oil pump, Coolant pump, Boosting
systems, WHR, Camshaft, Valve train,
etc
-
Steady-state, Transient Thermal, Thermo-Mechanical Analysis and Fatigue calculations of Engine
components such as Cylinder head, Cylinder Block, Piston, Connecting Rod,
Exhaust Manifold,
Flywheel and
Flywheel Housing, etc
-
Modal, Harmonic and Random excitation (PSD) assessment of engine and chassis mounting components
-
Torsional Vibration Analysis (TVA)
-
Structural integrity assessment of transmission casing
-
CFD simulation of coolant galleries, lube oil galleries, air handling and exhaust system
-
CFD simulation of after-treatment systems for pressure drop and spray predictions
-
Pressure drop prediction of fluid flow networks using in-house 1D calculations
-
Performance prediction of Exhaust-Gas Recirculation (EGR) Coolers and Oil Coolers using in-house
developed 1D calculators and conjugate heat transfer CFD simulations
-
Flow mixing simulations for EGR valves and Gas mixers
-
Battery cooling simulations
Automotive Chassis and Body:
- Stress and dynamic simulations of automotive chassis
- Detailed design, stress analysis and optimization of trike chassis
- 3D CAD Modelling and Detailing of automotive components
- Interior and Exterior designs
Automotive Sub-systems:
- CFD Analysis and optimization of HVAC system flows
- Structural integrity assessment of vehicle sub-systems
- Thermal and flow simulations for automotive headlamps
- Electrical harness routing
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